Stained Glass Floor Lamp

glass panels4_IR.jpg  Finished stained glass panels for floor lamp

Remember those stained glass panels I wrote about here? .. https://kritterspaw.com/2019/03/18/one-thing-begets-another/ 

We have been working hard to get the woodworking done to receive the panels I worked so hard on… but the woodworking has proven to be as labor intensive as the glass work.

napkin_IR.jpg Initial back of the napkin concept drawing

I got a hearty laugh, when someone mentioned to me the other day, that as I put out these blogs, that people will know how to make our projects.

pillars groves_IR.jpg Making pillars for uprights to support stained glass panels

We never have plans for any of our projects.  Projects for us start as a hair brain idea and a need for something… in this case for a floor lamp to be able to read by… which morphed to wanting to match it to the stained glass door we had just finished.

pillargroves4_IR.jpg  Cut upright pillars

stretchers fit_IR.jpg  Trial fit of pillars to stretchers

We actually think through the project and ask ourselves questions as to how it might go together and draw up multiple concept cartoon drawings for the different pieces and phases of the project.

plans_IR.jpg  Cutting list

We then make a cutting list of the pieces and parts that need to go together, making sure to include stacked dimensions of the veneered pieces, various tongues, grooves, or other cut outs.

pillars glued_IR.jpgGlued together top section for glass panels

We often design on the fly, and the project may morph as we go along.

shelf veneer_IR.jpg  Cutting mesquite inlay for shelf

shelf_IR.jpg  Gluing shelf together

Which was the case when we decided to make a pull out shelf for the lamp base, so that we could sit a glass of wine (or coffee) on it while we read.

baseboard joint_IR.jpg  Making our own baseboard molding from pecan lumber (started as tree cut from our yard)

baseboard moldg_IR.jpg  Cutting moulding on baseboard 

Of course, in true Ritter style, the shelf had to have 3 inlays, made with birch, mesquite and pecan.

cuttg mirror_IR.jpg  Cutting mirror for light reflection

mirror ret2_IR.jpg  Retainer for mirror on top stretchers

To further complicate things as we went along, we decided to add a mirror to the top of the lamp to reflect back light that would beam through the glass panels… so yet another change had to be incorporated … no drawings to be had.

trail fit_IR.jpg  Trial fit of glass panels with light and mirror

Once we started on the base, cutting all the sides, top, bottom, and lots of pecan veneer… we decided the empty box would be better with a door… and power to be able to charge a tablet or phone.. and storage for magazines and such.

bottom ply_IR.jpg  Cutting birch bottom section pieces

veneer_IR.jpg  Cutting veneer

So with yet another change (no drawings) we are off on the fly again morphing the design to continuously improve this already interesting project we have embarked on (same ol’, same ol’ around here!)

partsnpcs_IR.jpg  Bits and pieces of bottom section, cut and veneered

door hinge_IR.jpg  Hinge recessed for door

With all the bottom pieces cut, veneered, shelf designed, cut, glued, door made, and new designs incorporated… we are finally ready for final sanding (and sanding!) and gluing.

bottclamps_IR.jpg  Lower section glued and clamped together

Someone else suggested once, we could put our projects on Pinterest… What?, and have them steal and make our ideas?  Ha, not likely.

basebd_IR.jpg  Gluing baseboard moulding

staing2_IR.jpg  Staining lower cabinet section

Since only a subset of the actual steps and operations are represented here (none of the jointing, plaining, mortise & tenons, etc, etc), no plans in sight, not to mention the 6 months of labor… I think we’re safe in no one copying our designs!  There I go, heartily laughing again.  You know what they say, ” Laughter is the best medicine.”

sprayg2_IR.jpgSpray lacquering cabinet top, bottom, and pieces

No matter.  We work for ourselves and do projects that intrigue and interest us for our own perceived ‘need’.  We enjoy the work, the problem solving, and the end product.  It is always intellectually challenging, fulfilling, and leaves us with a sense of pride and accomplishment.  That’s all that really matters.

finished vert_IR.jpg Finished lamp with shelf pulled out

finished lamp_IR.jpg Finished lamp in place

 

 

One thing begets another

You know how you embark on a project and once you’re done,  it has created a new list of projects?  Kinda like when you remodel your kitchen and you do the cabinets… and soon as it’s done, the floor now needs to be done.

You read about my stained glass door here … https://kritterspaw.com/2018/12/10/stained-glass-door/ 

The door came out great, and is now a centerpiece in the house.  I was already planning on building a stained glass floor lamp, but something simple.  With the door completed, and the elks peering in on us…  our lamp design took another turn.  Why not use animals from our forest to grace our lamp.

So I began the task of drawing up patterns for 4 panels….

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There would be an eagle, a squirrel, hummingbirds, and a pygmy owl.

With the patterns drawn, the pattern pieces had to be made.. and glass had to be cut.

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I did one panel at a time… pattern, glass cut, grind, foil / lead, solder, pack, repeat four times.

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Once the glass was cut and ground, each piece had to be foiled or leaded.

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After it was leaded, all the joints had to be soldered, and then it was packed with a window caulking and glazed with a gypsum powder.

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All to make a final glass panels to ready for the wood working portion of the project.

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On to the next phase.

To be continued…..

 

Stained Glass Door

All good ideas start with a vision.

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It’s not like I seek out things to do.  They just come to us, with a need.  Well, maybe, need, isn’t the right word.  How about… a good idea.

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For instance… we have these doors.  They are pretty plain.  Wouldn’t they look better with a stained glass window on them.  That’s what we thought!

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So I drew up a pattern that seemed suited for our area… you know, elk, bunnies, blue jays, trees.

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And then set out to build it.  We have never fretted over the amount of work in any particular project.  I suppose if we did, we’d never get anything done.  We just think of the finished project, and how cool it might be… and set out to accomplish it.

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Once the pattern was finished, I set out to choose the colors… and cut the glass for the 6′ tall door.

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And cut glass….

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Then I began the daunting task of a combination of leading and foiling the glass pieces in a long labor intensive effort that took patience, determination and perseverance.

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Then after soldering all the joints, I had to ‘pack’ the lead channel with a DAP window caulking.

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Then use a gypsum powder to clean the flux off the solder joints and lead channel.

 

I actually made my husband a bet… I expected the project to take a year, he gave me 8 months.  Working long consecutive days at every opportunity I had available to me, I finished it in 6 months.

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Now our door isn’t plain any more.  Who knew we needed a stained glass door… but it was a good idea.